Your Professional Furnace Supplier

 

Our goal is to become your true partner in the field of furnace in China. Qingdao Shuimu Induction Heating Equipment Co.,Ltd is an high technical company specializing in the industrial heating service. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.

 
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Why Choose Us

Our services:

In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.

Our certificate:

Our company won the 2016 Excellent Enterprise Recommended Brand Award issued by Qingdao Newspaper Media Group. Our company's series of portable electromagnetic heaters are air-cooled heaters with multiple patents.

Production market:

Our company's products are very popular in the market and have customers in both domestic and foreign markets. Our main sales markets are America, Europe, Asia and other countries.

Customization requirements:

We are well aware that customers' requirements are different, so our company can design and manufacture according to your specific heating needs.

 

Advantages of Furnace

High-temperature capability: Melting furnaces are capable of reaching extreme temperatures required to melt various materials, ranging from metals to ceramics.

 

Uniform heating: Advanced heating elements and insulation ensure uniform heating throughout the furnace chamber, minimizing temperature gradients and ensuring consistent melting.

 

Precise temperature control: Modern melting furnaces are equipped with sophisticated temperature control systems that allow operators to precisely regulate the heating process, ensuring accurate melting and preventing overheating or underheating of materials.

 

Safety features: Safety is paramount in industrial settings, and melting furnaces are equipped with features such as temperature alarms, emergency shut-off mechanisms, and protective barriers to ensure the well-being of operators and prevent accidents.

 

Energy efficiency: Many melting furnaces incorporate energy-saving technologies such as insulation upgrades, heat recovery systems, and optimized heating cycles to reduce energy consumption and operating costs.

 

 

Specification of Furnace

 

Model Name

BF-15

BF-25

BF-35

BF-45

BF-70

Input Voltage

3*220V or 3*380V or 3*460V/ 50-‐60Hz

Output Power

15Kw

25Kw

35Kw

45Kw

70Kw

Crucible

Graphite

Graphite

Graphite

Graphite

Graphite

Crucible Volume

1500cm3

4600cm3

6300cm3

8200cm3

11000cm3

Melting Temp

1600℃

1600℃

1600℃

1600℃

1600℃

Efficiency

≥95%

≥95%

≥95%

≥95%

≥95%

Melt Capacity(Au)

15Kg 750‰

38Kg 750‰

45Kg 750‰

55Kg 750‰

80Kg 750‰

Melt Capacity(Ag)

10Kg 925‰

25Kg 925‰

30Kg 925‰

35Kg 925‰

60Kg 925‰

Dimension(L*H*W)

Power Supply Cabinet:800*500*1300mm Furnace Unit: 740*630*1850mm

Weight

285 Kg

295 Kg

295 Kg

300 Kg

310 K

 

Types of Furnace

 
 
01
 

High temperature furnaces:

High temperature melt furnaces are designed to operate at extreme temperatures that exceed 1,000 degrees celsius. These furnaces are ideal for melting a wide range of materials, including metals, glass, ceramics, and other heat-resistant materials.

 
02
 

Bottom load furnaces:

Bottom load furnaces are widely used in different industries, making them one of the most popular melt furnace variants. They are specifically designed to facilitate loading of materials from the bottom and are typically used for melting high-temperature materials, such as metals.

 
03
 

Front loading furnaces:

Front loading furnaces are an important type of furnace used in various industries. These furnaces work by loading the material to be melted from the front, usually with the help of a hydraulic lift.

 
04
 

Horizontal tube furnaces:

Horizontal tube furnace is an important type of melt furnace that is used in various industries. As the name suggests, they consist of a horizontal tube made of high-temperature resistant material, such as ceramics or refractory metals, which is heated using a heating element.

 
05
 

Vertical tube furnaces:

Vertical tube furnaces are a type of high-temperature furnace used for various industrial applications. In these furnaces, the heating element is arranged in a vertical tube, which is designed to melt materials at very high temperatures.

productcate-730-730

 

Features of Furnace

 

 

All functions are microcomputer controlled. PLC touch screen control panel (7” Siemens). Hydraulic tilting device. Solid-state generator technology, high efficiency. high reliability & stability. Self-diagnostics and alarm system. Interlock system for a safer operation. Modular design, ease of maintaining and repairing. Extremely quiet operation.

 

Control of the temperature with thermocouple (option) or optical sensor(option). Gas Torch to prevent oxidization. Remote Control Panel (default 5 meters).

 

Application of Furnace
 
 
 

Metal casting:

Melting furnaces are integral to the metal casting process, where they melt metal alloys to be poured into molds for shaping various components.

 
 

Glass manufacturing:

In the glass industry, melting furnaces melt raw materials such as sand, soda ash, and limestone to produce molten glass for shaping into bottles, windows, and other glass products.

 
 

Heat treating:

Melting furnaces play a vital role in heat treating processes, where they melt metals for annealing, tempering, or hardening to improve their mechanical properties.

 
 

Laboratory research:

In scientific laboratories, melting furnaces are used for research and development purposes, enabling scientists to study the properties of materials under high-temperature conditions.

 

 

Components of Furnace

 

Induction coils:

The induction coil generates the electromagnetic field that drives the melting process. Over time, wear and tear can lead to overheating and inefficiencies.

Crucibles:

Crucibles hold molten metal during the melting process and are crucial for maintaining safety and performance. Cracks, erosion, or contamination can pose significant risks.

Cooling systems:

A robust cooling system is essential for avoiding overheating, which can lead to equipment failure. Look out for leaks, clogs, or reduced cooling efficiency.

Power components:

Capacitors and transformers regulate power for your furnace. If you notice fluctuating power or unusual noise, it might be time for a replacement.

Refractory linings:

Refractory linings shield your furnace from extreme heat, preserving its structural integrity. Cracks or spalling can reduce efficiency and safety.

Inverter systems:

Inverter systems convert dc to ac, enabling the induction process. Irregular power output is a sign you May need an upgrade.

Rectifier systems:

Rectifiers convert ac to dc, delivering a steady power flow. Voltage fluctuations or overheating are red flags.

Snaddle reactors:

Snaddle reactors stabilize the electrical current in your furnace. Reduced efficiency or inconsistent flow could indicate a problem.

Reactors:

Reactors filter and stabilize power, ensuring smooth operations. Excessive noise or overheating signals potential issues.

 

Packing and Shipping of Furnace

 

Packing

Wooden box

Shipping

Shipped by road, sea, rail

 

FAQ

Q: What is a melting furnace?

A: Melting furnaces are used to overheat solid materials until they liquefy. Often, thermal processing equipment is used to alter the surface or internal characteristics of materials by carefully elevating their temperature.

Q: What kind of furnace do you need to melt steel?

A: To melt steel, you typically need one of two main types of furnaces: electric arc furnaces (EAFs) or induction furnaces. Other types include basic oxygen furnaces and blast furnaces, but these are primarily used in large-scale steel production.

Q: What is the difference between smelting furnace and melting furnace?

A: It's easy to confuse the phrases melting and smelting, but these two processes, however, are not the same. During the melting process, the substance transitions from its solid to liquid state, whereas smelting is the process of extracting metal from ore by heating it over its melting point.

Q: At what temperature does gold melt?

A: Gold has a high melting point of 1,064°C (1,947°F), which means that it requires a high temperature to melt. The melting point of gold is higher than most other metals, making it a challenging process to melt.

Q: What is a metal melting furnace called?

A: A crucible furnace is a type of foundry furnace used for melting and casting metals that have a low melting point such as brass, bronze, and aluminum. It is called a "crucible" furnace because the metal is melted in a crucible, a container made of a heat-resistant material such as graphite, clay, or ceramic.

Shuimu Induction is one of the leading and professional furnace manufacturers and suppliers in China. In order to offer customers better equipment, we have introduced advanced equipment and technology into our factory. and now supplying you with a discount, we warmly welcome you to buy the cheap furnace made in China with us, and to enjoy our low price and good service.

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